Gr2 Titanium Foil Description
1. Introduction
Gr2 Titanium Foil is an ultra-thin titanium strip produced through precision rolling from Grade 2 industrial pure titanium ( purity≥ 99.2%), as the most widely used type of industrial pure titanium, it features moderate strength—(higher than Grade 1 but lower than Grade 4)—together with high ductility and excellent corrosion resistance.
Compared with Grade 1 titanium foil, Gr2 Titanium Foil offers higher strength with maintaining excellent formability, delivering better structural support during use without affecting subsequent processing.
2. Standard Specifications
- Thickness: 0.02-1.0 mm
- Width: 15-680 mm
- Customizablethickness: ≧0.005mm, suitable for high‑end precision industrial scenarios such as microelectronics and optics.
3. Production Line Process & Equipment Capabilities
Process flow: Melting → Forging → Hot Rolling Breakdown → Multi‑pass 20‑high Precision Cold Rolling → Ultrasonic Cleaning → Continuous Online Annealing → Skin Pass Treatment → Slitting → Inspection and Packaging.
Major equipments: 750 mm 20‑high Precision Rolling Mill, Ultrasonic Cleaning Line, Continuous Annealing Line, High-Precision Leveling Line, Slitting Line, Grinding Line.
4. Key Equipments & Process Capabilities
- 20-high Precision Rolling Mill
- Maximum rolling speed: 400 m/min, maximum rolling force: 3500 KN. Enables stable thickness reduction and precise flatness control for ultra-thin strip.
- Ultrasonic Cleaning Line: Surface dyne value reaches above 40 after cleaning, with a maximum line speed of 30 m/min, ideal for high-standard surface requirements.
- Continuous Annealing Line
1). Adopting 7‑zone electric heating control.
2). Maximum operating temperature: 1100℃.
3). Temperature control accuracy: ±2℃.
4). Non-stop continuous annealing to ensure uniform microstructure and stable material properties.
- High-Precision Leveling Line: Maximum speed: 150 m/min. Effectively improve strip flatness, reduce residual stress, and enhance stability of subsequent processing.
- Slitting Line: Precision slitting for strip range from 0.02–1.0 mm in thickness, with width tolerance control within ±0.1 mm to meet high-precision slitting requirements.
- Grinding Line: Used for functional surface treatment. Improve surface consistency and adhesion, enhancing performance for subsequent coating, lamination and general industrial applications.
Technical Specifications
Basic Data
| Items | Contents |
| Material | Gr2 industrial titanium foil |
| Material Properties | Industrial pure titanium,non-alloy |
| Ti purity | ≥99.2% |
| Product form | Ultra-thin Titanium strip/foil/coil |
| Items | Specification ranges |
| Thickness | 0.02-1.0 mm (Custom thickness supported:≧0.005mm) |
| Width | 15-680 mm (custom slitting available) |
| Length | Customize according to customer requirements |
| Surface condition | Cold rolled bright finish/mirror finish/sanded surface |
| Delivery condition | Annealed (M)/cold worked (Y)/hot worked (R) |
Chemical Composition
| Elements | Ti | O | Fe | C | N | H |
| Percentage | Balance(≥99.2%) | ≤0.25% | ≤0.30% | ≤0.10% | ≤0.05% | ≤0.015% |
Physical Properties
| Properties | Value |
| Density | 4.51 g/cm³(Approximately 60% of steel’s density) |
| Melting point | 1668℃ |
| Temperature resistance | ≤350℃(Long-term)，≤540℃(Short-term) |
| Resistivity | 0.56 μΩ·m |
Machanical Properites
| Properties | Value |
| Tensile strength | ≥345 MPa |
| Yield strengh | 275–410 MPa |
| Elongation | ≥20% |
Standards
| District | Brand | Standard |
| USA | Grade 2/R50400 | ASTM B265 |
| Russia | BT1-0 | GOST 19807 |
| Japan | Class 2 | JIS H4600:2012 |
| Eurpoe | T1-P02 | EN 10095 |
| Germany | 3.7035 | DIN 17850 |
| UK | BS ISO Grade 1 | BS ISO 7209:2023+A1:2024 |
Comparison with Grade 1 Titanium Foil
| Items | Grade 1 titanium foil | Grade 2 titanium foil |
| Impurity Content | Lower | Slightly higher |
| Strength | Lower | Higher |
| Ductility/Elongation | Higher | Good |
| Corrosion Resistance | Equivalent | Equivalent |
| Typical Applications | Superplastic forming, ultra-thin wall parts | General-purpose, balanced strength and formability |
0.02–1.0 mm×15–680 mm Gr2 Titanium Foil Features
- Good ductility: High elongation, easy to stamp, bend, weld and cut; suitable for various thin-wall parts.
- Excellent corrosion resistance: Forms a dense TiO₂ passive film, stable in seawater and other media, better than most stainless steels.
- Moderate strength: Higher strength than Grade 1 titanium foil, meeting most general structural requirements.
- Low density: Lightweight, suitable for aerospace and automotive applications.
- Biocompatibility: Non-toxic and body-friendly, usable for medical implants.
- Excellent weldability: Weldable by TIG, laser and electron beam; joint strength reaches over 90% of base material.
Core Technical Advantages
- Strict control over surface color difference to ensure uniform appearance and color consistency.
- Precise dimension control to meet tolerance specification requirement.
- Self-developed defatting formula can improve surface cleanliness.
- Optimized leveling tension to ensure excellent material flatness.
- Sanding process to enhance surface uniformity and texture.
- Stable annealing process to guarantee the overall material properties.
- High-precision slitting technology can increase product yield and quality.
Applications & Solutions
- Aerospace: Figure out problems for large thin-wall products due to over weight, difficult forming, and poor consistency.
- Electronic Components & EMI Shielding: Solve problems of excessive joints, signal leakage, and non-uniform thickness in large-area shielding materials.
- Precision Instruments & Sensors: Prevent deformation during ultra-thin material processing, improve dimension consistency, and ensures stable mass production.
- Composites & Laminated Materials: Eliminates discontinuous interfaces, uneven bonding strength, and poor structural stability in large-area laminates.
- Chemical Corrosion-Resistant Components: Resolves difficulties in one-piece installation of equipment linings and reduces corrosion points caused by many welds.
Custom Processing Capabilities
1. Production Line Strength
Baoji Titanium Valley Ti-Ni-Zr Material Processing Co., Ltd. has invested a total of $36.2 million in high-end strip and foil production, establishing an advanced production line for titanium, nickel, zirconium and their alloy strips and foils in the world.
The production line specializes in the stable rolling of ultra-thin, wide-width strips, overcoming critical industry challenges such as springback, difficult shape control and inconsistent material properties. We achieved stable mass production of high-end titanium foil.
With an annual capacity of 3,000 tons, the production line is expected to realize an annual output value of $116 million, supporting large-volume supply demands from high-end customers in aerospace, electronics, new energy, chemical engineering and other industries.
2. The production line is equipped with advanced equipment in the world which can ensure high precision and stability for every coil of strip and foil:
A. 750 mm 20‑High Precision Rolling Mill: Enables precision rolling of ultra‑thin wide‑width strips.
B. Ultrasonic Cleaning Line: Ensures surface cleanliness and uniform microstructure.
C. Continuous Annealing Line: Improves stability of material properties.
D. High-Precision Leveling Line: Optimizes strip shape and flatness.
E. Slitting Line: High‑precision slitting suitable for ultra‑thin materials.
F. Grinding Line: Enhances surface consistency and finish.
Through precision equipment and optimized processes, the production line has successfully broken through seven core technical barriers for strip and Gr2 titanium foil, including surface color difference control, thickness tolerance control, uniform annealing structure, high-precision slitting, and high-performance cleaning processes.
3. We provide one-stop custom processing from raw materials to finished products, ensuring stable supply of high-precision, high-performance products to our customers.
A. Materials: titanium, nickel, zirconium and their alloys
Specifications: thickness 0.02–1.0 mm, width 15–680 mm, customize according to requirement
B. Surface treatment: cleaning, sanding, annealing; available in bright, matte and other function surface
C. Dimensional & flatness control: precise control of thickness, tolerances and surface flatness
D. Slitting & cutting to length: suitable for ultra-thin wide strips with high yield and stable quality
E. Mass delivery: annual capacity of 3,000 tons to meet large-volume, high-standard custom orders